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FT Solutions Co., Ltd. (FESTEC), South Korea

Cone Calorimeter

Model: CC-5660
FT Solutions CC-5660 cone calorimeter for heat release and smoke production testing

Key Features

  • The FT Solutions Cone Calorimeter is used for assessing the rate of heat release and smoke production of polymeric and other types of materials
  • Heat release rate is determined by measurement of oxygen consumption derived from oxygen concentration and flow rate in the combustion product stream; time to ignition (sustained flaming) is also measured
  • Standards: ISO 5660, ASTM E 1354, BS 476 Pt. 15
  • Available as an integrated body or with a detachable 19" / 24" analysis rack
  • Auto split shutter delivers radiant heat to the specimen automatically, and an automatic filter carrousel handles laser calibration
  • Automatic spark igniter simplifies ignition-time measurement, and an absorber-type glass protection door opens and closes easily for specimen observation during the test
  • Gas analysis by a Servomex MultiExact 4100 (UK) analyzer — O₂, CO and CO₂ measured to 0.02% accuracy, with a heated line and filter for toxic-gas analysis
  • All gas flows are MFC (Mass Flow Controller) regulated for accuracy and automatic control; sampling and bi-directional probes purge automatically on compressed air
  • Portable water-cooling for the heat flux meter removes the need for plumbed water, and a precision load cell tracks mass loss rate
  • PC-based CC 2024 DAQ software, with LabView-assisted control, runs the full test sequence and data acquisition

Technical Specifications

Core specifications for the FT Solutions CC-5660, from the manufacturer's datasheet.

SpecificationDetails
Dimensions19" rack: 1,800(W) × 900(D) × 2,700(H) mm
24" rack: 1,930(W) × 900(D) × 2,700(H) mm
Power SupplyAC 220V, 60Hz, 40A
Weight570 kg
ExhaustMinimum 1.5 m³/min
Utilities RequiredMethane gas, oxygen gas, mixed calibration gas (CO 0.8%, CO₂ 8%), high-purity nitrogen gas, compressed air, hood, duct and dust collector — final utility spec confirmed with FT Solutions at order stage
Installation Environment23°C ± 2°C ambient; site away from direct or scattered light, which can affect results; fire extinguisher required nearby
Recommended Install SpaceMin. 2,500(W) × 1,500(D) × 3,000(H) mm, with extraction hood (Ø600 × 250mm min.) and 200mm duct

System Components

The CC-5660 is built up from the following major assemblies.

Main Frame Assembly

Black-finished frame with integrated flow control; AC220V 3-phase inverter-driven blower; K-type stainless steel thermocouples; differential pressure transducer (0–500 Pa).

Gas Flow Sampling System

Cold trap with dedicated temperature controller; dual-headed vacuum pump; ambient pressure transducer (800–1,300 mbar); Drierite housing and filter.

Data Acquisition System

DAQ / switch unit with 16-channel reed multiplexer; USB/GPIB interface; industrial PC with 24" monitor running CC 2024 DAQ software.

Smoke Detection System

He-Ne laser (0.5 mW, 633 nm) with ND filter, re-calibrated automatically via the filter carrousel.

Conical Heater Assembly

Inconel conical heater (AC220V / 5,000W) with automatic split shutter; water-cooled heat flux meter (range 100 kW/m²); load cell rated to 5 kg at 0.1 g accuracy.

Gas Analyzer

Servomex MultiExact 4100 (UK): paramagnetic O₂ (0–100%), infrared CO₂ (0–10%) and CO (0–1%), each accurate to 0.02%, with built-in bypass and flow meter.

Heated Sample Line

5-metre heated line and filter for toxic gas analysis, temperature-controlled from 10°C to 250°C.

Measured Parameters

Each test run reports the following, per ISO 5660 / ASTM E1354:

  • Heat flux applied to the specimen (kW/m²)
  • Exhaust duct flow rate (L/s)
  • Orifice calibration constant, C-factor (1/kg·m·K)
  • Time to ignition and time to extinguishment (s)
  • Total oxygen consumption (g)
  • Total smoke release (m²/m²)
  • Mass loss and mass loss rate (g, g/s)
  • Heat release rate (kW/m², MJ/kg)
  • Effective heat of combustion (MJ/kg)
  • CO and CO₂ yield (kg/kg)

About the Cone Calorimeter

The Cone Calorimeter (model CC-5660) from FT Solutions Co., Ltd. (FESTEC), South Korea, assesses the rate of heat release and smoke production of polymeric and other materials. Heat release rate is determined by oxygen consumption, derived from the oxygen concentration and flow rate in the combustion product stream, and time to ignition (sustained flaming) is measured as well. It follows ISO 5660, ASTM E1354 and BS 476 Part 15.

An auto split shutter delivers the radiant heat to the specimen automatically, an automatic spark igniter simplifies ignition-time measurement and an automatic filter carrousel handles laser calibration. Gas analysis uses a Servomex MultiExact 4100 (UK) analyzer measuring O₂, CO and CO₂ to 0.02% accuracy, all gas flows are regulated by mass flow controllers, and PC-based CC 2024 DAQ software runs the full test sequence and data acquisition. The system is available as an integrated body or with a detachable 19″ / 24″ analysis rack.

Cone calorimeter: frequently asked questions

What does the CC-5660 cone calorimeter measure?

The rate of heat release and the smoke production of polymeric and other materials. Heat release is calculated from oxygen consumption, and time to ignition (sustained flaming) is measured too. Each run also reports mass loss and mass loss rate, effective heat of combustion, total smoke release, and CO and CO₂ yield.

Which standards does the FT Solutions Cone Calorimeter follow?

ISO 5660, ASTM E1354 and BS 476 Part 15.

What gas analyzer and software does the CC-5660 use?

A Servomex MultiExact 4100 (UK) analyzer measures O₂ (0–100%), CO₂ (0–10%) and CO (0–1%), each accurate to 0.02%, with a heated line and filter for toxic-gas analysis. The PC-based CC 2024 DAQ software, with LabView-assisted control, runs the full test sequence and data acquisition.

What are the installation requirements for the CC-5660?

The supply is AC 220 V, 60 Hz, 40 A and the weight is 570 kg. Exhaust of at least 1.5 m³/min is needed, with methane gas, oxygen gas, mixed calibration gas (CO 0.8%, CO₂ 8%), high-purity nitrogen gas, compressed air, hood, duct and dust collector. The recommended install space is at least 2,500 × 1,500 × 3,000 mm (W × D × H) with an extraction hood and 200 mm duct, at 23 ± 2 °C ambient.

Where can I buy the FT Solutions Cone Calorimeter in India?

Multiflo Instruments, based in Navi Mumbai, supplies FT Solutions (FESTEC) test equipment across India. Our team can advise on the CC-5660, send a quotation, and arrange installation, training, calibration and after-sales service. Use the Contact Us button or call +91-22-44516175.

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